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Manufacturing Execution System (MES)

Smart Manufacturing Execution System (MES)

Yorsan Manufacturing Execution System (MES) is a comprehensive process management solution designed for manufacturing industries to digitize production workflows, automate job card tracking, monitor shopfloor operations, analyze OEE performance, and improve overall plant efficiency. The system provides real-time visibility into machines, operators, and production progress, enabling data-driven decision-making and operational excellence.

Job Card Management

Our Manufacturing Execution System (MES) automates job card creation, assignment, printing, and tracking. It eliminates manual errors and ensures accurate production execution with QR code integration and tablet-based access.

Operators and team leads can start, pause, and complete job cards digitally. Real-time tracking ensures complete visibility into production status, improving accountability and reducing rework and delays.

Feature Highlights
Automated Job Card Workflow

Automates job card lifecycle including creation, QR generation, assignment, tracking, and completion confirmation. Provides real-time monitoring of production progress and operator activity.

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Operator Functionality

Operators can securely log in using tablets, access assigned job cards, and capture production data in real-time. This ensures accurate tracking of production activity and improves efficiency.

Operators can start or stop job cards, confirm production completion, record downtime reasons, and complete daily production tasks digitally without manual paperwork.

Feature Highlights
Tablet-Based Operator System

Enables operators to digitally manage job execution, production reporting, and performance tracking through secure tablet-based interfaces.

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Team Lead Functionality

Team leads can monitor job progress, acknowledge job cards, track operator performance, and oversee machine activity in real-time.

The system provides complete visibility into machine status, operator productivity, and job completion, enabling faster decision-making and operational control.

Feature Highlights
Production Monitoring Dashboard

Provides live dashboards to monitor production, machine status, operator efficiency, and job progress across the shop floor.

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Real-Time Production Monitoring

Track production status, machine utilization, operator activity, and job progress in real-time through centralized dashboards.

Helps identify bottlenecks, downtime, and inefficiencies quickly, allowing manufacturers to improve productivity and reduce delays.

Feature Highlights
Live Shopfloor Visibility

Provides real-time visibility into manufacturing operations to improve performance and operational efficiency.

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OEE Tracking & Overall Equipment Effectiveness Analytics

Track Overall Equipment Effectiveness (OEE), machine utilization, downtime, and operator efficiency with detailed analytics.

Provides actionable insights to improve productivity, reduce downtime, and enhance manufacturing efficiency.

Feature Highlights
Live Shopfloor Visibility

Our Manufacturing Execution System (MES) provides real-time OEE (Overall Equipment Effectiveness) tracking by measuring machine availability, performance, and quality to give a complete view of production efficiency. It automatically captures runtime, idle time, breakdown duration, production output, and rejection data to eliminate manual errors and ensure accurate reporting.

With detailed analytics on machine utilization, operator productivity, downtime reasons, and cycle time variations, the system helps identify bottlenecks, reduce unplanned downtime, improve scheduling, and optimize overall manufacturing performance through data-driven decision-making.

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Master Data Management

Manage master data including products, customers, processes, operators, machines, and cycle times in one centralized system.

Ensures accurate production execution and consistency across manufacturing operations.

Feature Highlights
Master Data Management

The centralized master data system ensures standardized process definitions, accurate cycle times, and consistent production parameters across all machines and shifts. By maintaining updated records for products, process flows, customer specifications, and operator assignments, manufacturers can reduce data inconsistencies, prevent production errors, and improve overall planning accuracy. This structured data foundation enables smoother production execution, better traceability, and more reliable performance reporting across the organization.

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Production Tracking

Track production progress, order completion, downtime, and job card traceability in real-time.

Improves transparency, accountability, and quality control across manufacturing processes.

Feature Highlights
Production Tracking

The system provides detailed visibility into production quantity, cycle time variations, pending orders, and shift-wise performance across machines and operators. Managers can instantly identify delays, bottlenecks, and idle time, enabling faster corrective actions and better production planning. With complete job card traceability and digital production records, manufacturers can ensure compliance, reduce rework, and maintain consistent quality standards throughout the manufacturing lifecycle.

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Reporting & Dashboards

Generate real-time production reports, OEE reports, operator productivity reports, and machine performance dashboards.

Provides data-driven insights for faster and smarter decision-making.

Feature Highlights
Reporting & Dashboards

Interactive dashboards provide visual insights through charts and performance indicators, allowing managers to monitor production status, downtime trends, shift-wise output, and efficiency comparisons across machines and operators. Automated report generation reduces manual effort and ensures accurate, audit-ready data for management reviews. With real-time performance metrics and historical trend analysis, decision-makers can quickly identify improvement areas, optimize resource allocation, and drive continuous manufacturing excellence.

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Industries We Serve with Our Manufacturing Execution System (MES)

Automotive manufacturing

Fabrication & sheet metal

Electronics manufacturing

Machinery production

Plastic / injection molding

Textile & garment units

Foundries

Packaging units

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Frequently Asked Questions

What is a Manufacturing Execution System (MES)?

A Manufacturing Execution System (MES) is a software solution that monitors, tracks, and manages production processes on the shopfloor in real-time.

How does MES improve manufacturing efficiency?

MES improves efficiency by tracking machine utilization, reducing downtime, automating job cards, and providing real-time production analytics.

Is this system suitable for MSME manufacturing units?

Yes, our MES solution is designed for small, medium, and large manufacturing industries with scalable deployment options.